Acti-Cel R® has increased Filter Cycle time 5 fold over Diatomaceous Earth (e.g Celite) and Fuller´s Earth (e.g. Tonsil) or Perlite (e.g. Randalite) and Fuller´s Earth. In Foil Mills, Acti-Cel R® has increased Filter Cycle time up to 4 – 5 times, typically.
- Filter Paper Consumption: -90%
- Oil loss with waste filter cake: -90%
- Waste disposal cost: -90%
- Increased Mill Throughput 3-25%
- Reduced disposal costs: Up to 95% reduction in filter cake and Paper disposal.
- Filter cake waste is being sold as an excellent fuel source or composted.
- Cleaner coolant: 0.001% or better total ash, no additives stripping.
- Reduced pinhole count in foil.
- Eliminates rolling oil soaps.
- Increased mill speeds and reductions. Surface banding (Tiger Striping) is eliminated.
- Consumable costs reduced both in filter aid and filter paper.
- Reduced material handling and labor costs.
- Extended (4-8 days in most cases) filter runs allow filter indexing to be scheduled with roll changes, etc.
- Operator health hazard is eliminated.
- Automatic feeding and accurate control of on-line coolant quality provides consistent operating conditions.
- Coil washing may be eliminated or reduced.
- Reduced sheet marking.
- Guard filter usage is dramatically reduced.
- FDA Certified – all components are FDA Certified.
- Environmentally Friendly